How to Cold Bend Aluminium Strips: Tips for Easy DIY Projects

2023-05-05 04:21:22 By : admin
Bending aluminium strips may seem like a daunting task, but with the right tools and techniques, it can be easily accomplished. Aluminium is a versatile metal that can be shaped and formed into various shapes and sizes, making it a popular choice for DIY projects, home renovations, and industrial applications.

If you're looking to bend a strip of aluminium, there are a few things you'll need to consider. Firstly, you'll need to choose the right type of aluminium, as not all grades are suitable for bending. Generally, aluminium that is soft and malleable is best for bending, while harder alloys may require more specialized equipment.
Bending Aluminium Strips


In terms of equipment, you'll need a few basic tools to get started. These include a vice to hold the strip in place, a pipe or rod for bending, and a heat source to soften the metal if necessary. You may also want to invest in a bending brake or press brake if you're planning on bending larger pieces of aluminium.

When it comes to actually bending the aluminium, there are a few different techniques you can use. One of the most common is cold bending, which involves using a bending tool to manually shape the metal. This method is suitable for softer grades of aluminium, such as those used in guttering and other household applications.

To cold bend a 40mm aluminium strip, you'll want to start by securing it in a vice. Then, use your bending tool (a pipe or rod will work) to slowly apply pressure, gradually shaping the metal into the desired curve. Be prepared for some spring back, which is when the metal bounces back slightly after being bent. You may need to adjust your angle or pressure to compensate for this.

If you're working with harder grades of aluminium, you may need to use heat to soften the metal before bending. This can be done using a propane torch or other heat source, but it requires caution and precision to avoid damaging the metal or causing safety hazards.

Overall, bending aluminium strips is a useful skill for DIY enthusiasts, contractors, and anyone who works with metal. With the right techniques and equipment, you can create custom shapes and curves to fit any project or application. Just be sure to choose the right grade of aluminium, and take care to work safely and accurately for the best results.